Following the loss of my port side sundeck panel, corner, and port aft panel compliments of Hurricane Matthew I am replacing the lost parts. Panels are not as much of an issue as the corners. I am in the process of using the starboard aluminum cast corner as a pattern to re-engineer it to poly-carbonate and then a mirror image made to fit the missing port side as well as a new one for the starboard corner. Carver does not make these parts any longer for the 405 and maintains that they are not available.

I originally hail from New Jersey along the shore and in the middle of many boat manufactures such as Ocean, Egg Harbor, & Viking to name a few. I'm working with a plastics machining & fabrication company in NJ to make replacement corners with a UV inhibitor for sun & saltwater use on my boat. Once we figure out the best way to make new corners, I will have them made and provide a resource to the forum for others in need of replacements.

Attached is a photo of my remaining corner.