Hello all,
My wife and I bought the above-mentioned boat about a month ago and are just learning the ins and outs (and then, miraculously-ins again) of basic seamanship and maintenance routines. The boat (or yacht, to be extra fancy and said with pinky in air) has twin Volvo Penta 8.1 Gil-D engines with low miles, and we are crossing our fingers that the former owner kept up with general maintenance, as he should have. One current issue (as we have already pulled the boat out of the water for prop calibration and shaft-straightening) is a rusty manifold/riser on the starboard engine-outboard side. The issue is all in the locating of replacement parts, more than anything else. I do see some after-market parts that say they are "direct replacements" for Volvo. Maybe someone here can direct me to after market parts that aren't made in china?
Thanks and Happy Puttering.
2003 396 ES Owner
- Bootlegger137
- Scurvy Dog

- Posts: 7
- Joined: March 7th, 2021, 10:23 am
- Vessel Info: Carver 396 ES
Volvo Penta 8.1 gasoline - Location: Rock Hall, Maryland
- Has thanked: 2 times
- Been thanked: 1 time
- Cooler
- Admiral

- Posts: 1685
- Joined: May 22nd, 2018, 12:09 pm
- Vessel Info: 1995 Carver 330 Mariner
Twin 350XL Crusaders
Home port: Menominee, MI - Location: Green Bay, WI
- Has thanked: 68 times
- Been thanked: 414 times
Re: 2003 396 ES Owner
Welcome. The vast majority of owners in that model class take care of the maintenance, and typically with professional marine mechanics. It is not like they are financially strapped. Here is a place to start. When Viper checks this post, he will probably have another link or 2. http://www.marineengine.com/parts/volvo-penta/index.php Good luck!
er
Cooler By The Lake
( All weather people have to say this on air, near lakes )
( All weather people have to say this on air, near lakes )
- Cooler
- Admiral

- Posts: 1685
- Joined: May 22nd, 2018, 12:09 pm
- Vessel Info: 1995 Carver 330 Mariner
Twin 350XL Crusaders
Home port: Menominee, MI - Location: Green Bay, WI
- Has thanked: 68 times
- Been thanked: 414 times
Re: 2003 396 ES Owner
Under the boat engine parts tab, click on Sierra Catalog. That will expand the parts shopping.
er
Cooler By The Lake
( All weather people have to say this on air, near lakes )
( All weather people have to say this on air, near lakes )
- waybomb
- CYO Moderator

- Posts: 2745
- Joined: February 5th, 2013, 9:24 pm
- Vessel Info: 1995 Boston Whaler Rage15
1987 3697 Carver Mariner
1988 Cougar 46 Kevlar Vee offshore
1969 15' Glasspar / 1967 Johnson Electromatic 85 - Location: Saint Joseph,Mi
- Has thanked: 69 times
- Been thanked: 492 times
Re: 2003 396 ES Owner
Welcome aboard!
Thanks
Fred
1969 Glaspar Avalon /1967 Johnson Electromatic 85
1987 Carver Mariner
1988 Cougar Kevlar 46' with triple blown 572 ci
1995 Boston Whaler Rage
Past - 1988 2807, 1989 4207 Aft
Fred
1969 Glaspar Avalon /1967 Johnson Electromatic 85
1987 Carver Mariner
1988 Cougar Kevlar 46' with triple blown 572 ci
1995 Boston Whaler Rage
Past - 1988 2807, 1989 4207 Aft
-
Viper
- CYO Supporter

- Posts: 6266
- Joined: July 10th, 2015, 9:58 pm
- Vessel Info: 1989 Carver 3807 Aft Cabin
- Location: Ontario, Canada
- Has thanked: 475 times
- Been thanked: 1791 times
Re: 2003 396 ES Owner
Welcome aboard.
You really shouldn't have a problem finding parts for those engines. Having said that, limiting yourself to parts that aren't made in China will limit your options. In truth, there's nothing wrong with a lot of stuff made in China as long as the brand is a good one and has strict requirements/guidelines and specs for the manufacturer to follow. Some of the biggest/super brands that are highly regarded in North America are manufactured in China. Whether that's good for us economically or not is for a different thread.
While some aftermarket outfits claim their products meet or exceed OEM specs and standards, I can tell you from experience that in reality, it's not always the case. I use aftermarket suppliers too for some parts but for the most part, I'm an OEM guy for a few reasons. And don't always believe that "direct replacement" means it's going to fit perfectly or perform the same.
The link Cooler provided is a good one, but there are others. A simple Google search will help, and members south of the boarder will likely chime in with their personal experiences of suppliers down there. You may also want to stick with companies that specialize in the parts you're looking for like a manifold manufacturer for example. They supply many distributors and are usually a wealth of information on the subject they specialize in.
You really shouldn't have a problem finding parts for those engines. Having said that, limiting yourself to parts that aren't made in China will limit your options. In truth, there's nothing wrong with a lot of stuff made in China as long as the brand is a good one and has strict requirements/guidelines and specs for the manufacturer to follow. Some of the biggest/super brands that are highly regarded in North America are manufactured in China. Whether that's good for us economically or not is for a different thread.
While some aftermarket outfits claim their products meet or exceed OEM specs and standards, I can tell you from experience that in reality, it's not always the case. I use aftermarket suppliers too for some parts but for the most part, I'm an OEM guy for a few reasons. And don't always believe that "direct replacement" means it's going to fit perfectly or perform the same.
The link Cooler provided is a good one, but there are others. A simple Google search will help, and members south of the boarder will likely chime in with their personal experiences of suppliers down there. You may also want to stick with companies that specialize in the parts you're looking for like a manifold manufacturer for example. They supply many distributors and are usually a wealth of information on the subject they specialize in.
- RGrew176
- Admiral

- Posts: 6652
- Joined: August 17th, 2015, 4:07 am
- Vessel Info: 2023 SunTracker Party Barge 22 DLX
- Location: Southgate, MI.
- Has thanked: 72 times
- Been thanked: 470 times
Re: 2003 396 ES Owner
Welcome Aboard.
Rick Grew
2025 Godfrey Xperience 2286 SFLX
2004 Past Commodore
West River Yacht & Cruising Club
2025 Godfrey Xperience 2286 SFLX
2004 Past Commodore
West River Yacht & Cruising Club